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1.6 CRDi vs 2.0 and 2.2 CRDi: which engine is more reliable?

According to our risk index, the 2.0 and 2.2 CRDi carries less risk than the 1.6 CRDi: 38/100 (moderate risk) versus 70/100 (high risk). The 1.6 CRDi has 4 documented serious faults, the main one being «MHSG belt tensioner and crankshaft pulley failure (48V mild hybrid)»; the 2.0 and 2.2 CRDi has 2 documented serious faults, the main one being «High oil consumption from worn piston rings and valve guides (2.2 CRDi)».

Risk index

1.6 CRDi

70

High risk · 4 serious faults

Risk index

2.0 and 2.2 CRDi

38

Moderate risk · 2 serious faults

Lower risk

The index (0–100) weights the severity and frequency of the three most serious documented faults. How it is calculated

19 sourcesHow we work

Is the 1.6 CRDi reliable?

The U2 D4FB (2009-2018) is a generally robust diesel if well maintained, with known turbo failures in the early units and timing chain problems from 120,000-150,000 km. Its successor, the Smartstream (U3 D4FE, from 2018), has a good reputation, except in the 48V mild hybrid version, which has a belt tensioner and crankshaft pulley fault that can destroy the engine.[1][2][3]

See the 6 of the 1.6 CRDi faults

Is the 2.0 and 2.2 CRDi reliable?

The R family groups the 2.0 CRDi (D4HA, 136-185 hp) of the compact SUVs (Tucson, ix35, Sportage) and the 2.2 CRDi (D4HB, 197-202 hp) of the large ones (Santa Fe, Sorento): Bosch common rail, variable-geometry turbo and chain-driven timing. The 2.2 CRDi can suffer high oil consumption from 100,000 km in the Santa Fe and a turbo that is expensive to repair between 100,000-150,000 km in the Sorento; for the 2.0 CRDi we have not found sources with a specific serious fault.[4][5][6]

See the 3 of the 2.0 and 2.2 CRDi faults

Side-by-side comparison

Comparison of 1.6 CRDi and 2.0 and 2.2 CRDi
1.6 CRDi2.0 and 2.2 CRDi
Technical data
TypeEngineEngine
FuelDieselDiesel
Displacement1,582 cm³—
TimingChainChain
Power90–136 hp136–202 hp
Productionsince 2009[1][7][8][9]since 2009[4][10][11][12][13][14]
Reliability
Risk index (what is it?)70High risk38Moderate risk
Documented faults63
Of high or critical severity42
Worst severityCritical severityHigh severity
Main faults
  1. Critical severity: MHSG belt tensioner and crankshaft pulley failure (48V mild hybrid)
  2. Critical severity: Timing chain stretch
  3. High severity: Premature variable-geometry turbo (VGT) failure
  1. High severity: High oil consumption from worn piston rings and valve guides (2.2 CRDi)
  2. High severity: Variable-geometry turbo failure from 100,000-150,000 km (2.2 CRDi)
  3. Medium severity: Particulate filter (DPF) clogged by short journeys
Most expensive documented repairup to €1,800Particulate filter (DPF) blocked in urban usePublished figure[15]up to €1,600High oil consumption from worn piston rings and valve guides (2.2 CRDi)Published figure[5]
Which versions to buy
BuyRecommended versions
  • Smartstream 1.6 CRDi U3 (D4FE, 115-136 hp, without mild hybrid, from 2018)[2][16]
  • 2.0 CRDi (D4HA, 136-185 hp, Tucson/ix35/Sportage, 2010-2021)[4]
With cautionVersions to be cautious about
  • 1.6 CRDi U2 (D4FB, 90-136 hp, sold in Spain from 2010 to ~2018)[1][17][18]
  • Smartstream 1.6 CRDi 48V mild hybrid (D4FE MHEV, 136 hp, from ~2019)[3][19]
  • 2.2 CRDi (D4HB, 197-202 hp, Santa Fe/Sorento, 2010-2020)[5][6]
AvoidVersions to avoidNoneNone

Severity of each fault: green, low; amber, medium; red, high; dark red, critical. How we rate them

Cars that each one is fitted to

Other comparisons

With the 1.6 CRDi

With the 2.0 and 2.2 CRDi

Compare other engines

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Sources

Every fact on this page links to its source. If you find an error, let us know.

  1. Motor Kia y Hyundai 1.6 CRDI (D4FB): ficha tecnica, problemas y tuningMotordinámico · Technical documentation · consulted 26 September 2026 · in Spanish
  2. Kia Ceed III: Bekannte Probleme & RückrufeGebrauchtwagenberater · Other source · consulted 26 September 2026 · in German
  3. Kia / Hyundai 1.6 CRDi MHEV Engine FailuresDOHC (especialista en reconstrucción de motores) · Technical documentation · consulted 26 September 2026
  4. Hyundai R engineWikipedia · Other source · consulted 27 September 2026
  5. Hyundai Santa Fe: fallos y averías más frecuentesTotalRenting · Other source · consulted 27 September 2026 · in Spanish
  6. Kia Sorento: problemas, fallos y averías más frecuentesTotalRenting · Other source · consulted 27 September 2026 · in Spanish
  7. Hyundai U engineWikipedia · Other source · consulted 26 September 2026
  8. Hyundai Smartstream engineWikipedia · Other source · consulted 26 September 2026
  9. Hyundai i30 Kombi 1.6 CRDi 48V-Mildhybrid Trend (10/20-01/22): Technische Daten, Bilder, PreiseADAC · Technical documentation · consulted 26 September 2026 · in German
  10. Hyundai ix35Wikipedia (de.wikipedia.org) · Other source · consulted 27 September 2026 · in German
  11. Hyundai TucsonWikipedia (de.wikipedia.org) · Other source · consulted 27 September 2026 · in German
  12. Kia SportageWikipedia (de.wikipedia.org) · Other source · consulted 27 September 2026 · in German
  13. Hyundai Santa FeWikipedia (es.wikipedia.org) · Other source · consulted 27 September 2026 · in Spanish
  14. Kia SorentoWikipedia · Other source · consulted 27 September 2026
  15. Kia Ceed 1.6 Crdi Problemas | Fallos y averías más frecuentesTotalRenting · Other source · consulted 26 September 2026 · in Spanish
  16. Kia Ceed im TÜV-Check 2026: Schwachstellen, Mängel und ProblemeAUTO BILD · Motoring press · published 2026 · consulted 26 September 2026 · in German
  17. Kia and Hyundai 1.6 CRDI (D4FB) engineEngineDNA · Other source · consulted 26 September 2026
  18. Best Hyundai Kia 1.6 CRDI Mods & Upgrades Guide to D4FB TuningTorqueCars · Other source · consulted 26 September 2026
  19. KIA SPORTAGE 2023 - vehicle recallsGOV.UK (Driver and Vehicle Standards Agency) · Official body · consulted 26 September 2026