BMW B47 (B47D20 / B47C20)EGR valveFire risk
EGR cooler leaks with risk of engine fire on the BMW B47
Why this rating?
Critical severity: It can destroy the engine or gearbox, or affects safety.
Frequency very frequent: It is a problem acknowledged by the manufacturer itself through successive technical campaigns (not a mere workshop suspicion): the August 2018 campaign affected around 324,000 diesel vehicles in Europe, and a specialist workshop documents later extensions that would bring the global figure to around 1.6 million vehicles.[2][3]
Symptoms
- The coolant level drops with no visible leak under the car, a sign that the EGR cooler is starting to leak internally.[3]Coolant level drops: other faults that cause it · Garage soon
- Dense, sweet-smelling white smoke, a sign that coolant is seeping into the exhaust or burning together with accumulated soot.[3]White smoke: other faults that cause it · As soon as possible
- A burning smell after long journeys, when the soot, oil and coolant deposits reach high temperatures inside the EGR.[3]Burning smell: other faults that cause it · Garage soon
- A rougher idle than normal when cold, one of the first warnings according to the specialist workshop consulted.[3]Vibrations: other faults that cause it · Monitor
Why it happens
The EGR cooler can suffer internal leaks that let small amounts of glycol-containing coolant into the exhaust gas recirculation circuit, where it mixes with soot and oil residue.[3]
That mixture can reach combustion temperatures with the hot exhaust gases, which can melt the intake manifold or, in the most serious cases, start a fire in the engine bay.[3]
The problem was first detected in South Korea, where BMW had been aware since 2016 that more than 4% of the affected vehicles had suffered EGR cooler failures before the recall was made public.[1]
If it is not repaired: In the worst case, the fault can cause an engine fire; BMW has treated it as serious enough to launch free technical campaigns rather than leaving it as a repair at the owner's expense.[1][2]
Affected cars and years
The 2018 European campaign limited the affected four-cylinder diesel engines to those built between April 2015 and September 2016, within the B47 production window; according to a specialist workshop, later extensions would have covered units built up to 2017.[2][3]
| Version | Years | Codes |
|---|---|---|
| B47 114-150 hp, single turbo (2014-) | since 2014 | B47D20B47C20 |
| B47 168-190 hp, single turbo (2014-) | since 2014 | B47D20B47C20 |
| B47 202-228 hp, twin-turbo (2015-) | since 2015 | B47D20B47C20 |
| B47C20 (MINI Cooper D/SD and Countryman, 2014-) | since 2014 | B47C20 |
Models fitted with the affected versions
BMW
- BMW Serie 1 F202014–2019
- BMW Serie 2 F222014–2021
- BMW Serie 2 Active Tourer F452014–2021
- BMW Serie 3 F302014–2019
- BMW Serie 4 F322014–2020
- BMW Serie 5 F102014–2017
- BMW Serie 5 G302017–2023
- BMW X1 F482015–2022
- BMW X3 F252014–2017
- BMW X3 G012017–2024
MINI
- MINI Cooper F562014–2024
- MINI Countryman F602017–2023
- MINI Cooper F552014–2024
How much it costs to repair
Includes: Inspection and, if necessary, replacement of the EGR cooler and cleaning of the intake manifold if there are accumulated deposits.[4]
If the vehicle falls within an active BMW technical campaign, the inspection and replacement are free; the price range corresponds to a repair outside a campaign.
Prices in Spain, including VAT. A workshop hour costs on average €38–66 at independent garages and €77–134 at dealerships in Spain, depending on the region and the brand. How we calculate costs
How to check for it before buying a used car
- Ask a BMW or MINI dealer to check, using the chassis number (VIN), whether the car has any outstanding EGR technical campaign still to be carried out.
- Watch for a coolant level that drops with no visible stains under the car, or for a sweet smell or dense white smoke, especially after long journeys.[3]
Parts needed
The part or kit that fixes this fault, according to the sources.
EGR cooler (revised design)[3]
Replaces the original part with a redesigned version, available since 2022 according to a specialist workshop, intended to reduce the risk of internal coolant leaks.
Affiliate links: if you buy from these shops, MotorFiable may receive a commission at no cost to you. Check compatibility against the registration plate or VIN before ordering. Affiliate links
How to prevent it
- Before buying, check using the chassis number whether the car has already been through any of BMW's technical campaigns relating to the EGR cooler.
- Do not ignore a coolant loss with no visible leak or a sweet smell from the engine: have the EGR checked as soon as possible.[3]
Recalls, campaigns and claims
Technical campaignBMW · August 2018
Recall in South Korea and technical campaign extended to Europe
In 2018, BMW recalled around 106,000 diesel vehicles in South Korea over a faulty EGR cooler, after 39 engine fires were recorded in that country; the company had been aware of the problem since 2016. In August 2018 it extended a voluntary technical campaign to Europe that affected around 324,000 diesel vehicles of the 3, 4, 5, 6 and 7 Series and the X3, X4, X5 and X6 —with four-cylinder engines built between April 2015 and September 2016, within the B47 production window, and six-cylinder engines built between July 2012 and June 2015—, after around 27 fire cases linked to the same component were detected. The inspection and, if necessary, the replacement of the EGR cooler were free of charge.[1][2]
Technical campaignBMW · October 2018
New waves of the EGR campaign and acknowledgement of insufficient repairs
According to the BMW/MINI specialist workshop consulted for this article, the 2018 campaign was not a one-off episode: there was an extension in October 2018 to around 1.6 million vehicles worldwide, with four- and six-cylinder engines built between August 2010 and August 2017 (which would include early B47 units), new waves in 2020-2022 that would also reach MINI and the G generation, and an acknowledgement by BMW in March 2024 that the earlier repairs had not been sufficient on around 800,000 vehicles, with revised-design coolers available only since 2022. A later and much smaller case in the US, involving 2018 328d units (a 2.0-litre diesel engine, without the source specifying whether it is the N47 or B47), shows that the same type of fault has continued to give rise to campaigns years later: in October 2025 BMW opened a new campaign (25V700) for 112 vehicles, referring to an earlier campaign (21V907). We have not been able to verify the figures and dates of the 2018-2024 waves with a second independent source.[3][5]
What owners say
Frequently asked questions
Why did BMW launch a campaign over fire risk in the EGR?
Because the EGR cooler can suffer internal coolant leaks which, mixed with soot and oil, can reach combustion temperatures and, in the worst case, cause an engine fire; the problem was first detected in South Korea, with 39 recorded fires.[1][3]
How many cars has the EGR campaign affected?
In Europe, the August 2018 campaign affected around 324,000 diesel vehicles. According to a specialist workshop, there were later extensions that would have taken the global figure to around 1.6 million vehicles between 2018 and 2024, although we have not been able to confirm that global figure with a second independent source.[2][3]
How do I know if my BMW or MINI with a B47 engine has had the EGR check?
Ask an official dealer to check, using the chassis number (VIN), whether the car has any outstanding technical campaign relating to the EGR; if it has already been done, it should appear in the service history.[2]
Is the EGR repair free under this campaign?
Yes, when the vehicle falls within an active technical campaign, BMW covers the inspection and, if necessary, the replacement of the EGR cooler at no cost to the owner.[2]
What can you do now?
We will put you in touch with a partner only if you authorise it in the form.
Other BMW B47 faults
- High severityFrequency: OccasionalTimingTiming chain wear (improved, but is it really at the front?)BMW improved the chain's tensioner, guides and oil supply compared with the N47, and failures take much longer to appear. But a specialist workshop insists the chain is still at the rear of the block, not at the front as is often claimed, so repairing it still means removing the engine or the gearbox.
- High severityFrequency: OccasionalTurboPremature turbo wear from neglected maintenanceThe B47's turbo does not have a design flaw as well documented as the N47's, but it can wear out early if oil changes are not respected, with repairs that usually run at around €1,000 to €2,000.Repair (garage): €1,000–€2,000
- Medium severityFrequency: CommonEmissions controlParticulate filter (DPF) clogging in urban useYes: as on most modern diesels, the B47's particulate filter can clog with soot in cars used in town on short journeys, with cleaning or replacement costing from €500 to €1,800 depending on the condition of the filter.Repair (garage): €500–€1,800
More faults with the EGR valve on other engines and cars
- Critical severityFrequency: Very frequentBMW N57EGR cooler leaks with risk of engine fireYes: like the N47 and B47, the N57 is covered by BMW's service campaign for EGR cooler leaks, which can mix coolant with soot and oil to combustion temperatures. BMW checks free of charge the 6-cylinder engines built between July 2012 and June 2015 because of the fire risk.
- High severityFrequency: Very frequentOM651EGR and particulate filter clogging, and emissions software updatesThe particulate filter and EGR clog up with short journeys, as on any diesel with these systems. In addition, Germany's KBA required software updates on several models with this engine between 2018 and 2021 because of a function that reduced EGR outside a temperature range.Repair (garage): €800–€2,500
- Medium severityFrequency: Very frequentOM642Emissions defeat device (AdBlue/EGR) and software update campaignGermany's KBA found indications of emissions manipulation in cars with the OM642 engine (alongside the OM651): AdBlue dosing and the EGR changed between the test bench and the road. Mercedes-Benz denied it, but in 2018 it recalled hundreds of thousands of diesels in Europe.
- Medium severityFrequency: Very frequent2.0/2.2 D-4DEGR valve clogged with sootYes: the EGR valve clogs with soot very frequently across the whole 1AD/2AD D-4D family, especially with urban use and short journeys, and it usually causes a loss of power or the engine warning light to come on.Appears at around 45,000 km
- Medium severityFrequency: Very frequent1.9 TDIEGR valve clogged with carbonThe 1.9 TDI's EGR valve fills with carbon deposits, especially on short, urban journeys, and it is the fault that appears in the statistics for every model and output consulted, from the rotary pump to the unit injector.Repair (garage): €350–€450Appears at around 50,000 km
- High severityFrequency: Occasional2.2 / 2.4 / 3.2 TDCi (Puma)EGR valve and EGR cooler faults on the 2.2 TDCiThe sources point to the EGR valve (jerking from around 50,000 km, according to CarVerif) and the EGR cooler (coolant leaking into the oil, according to AutoTrader) as weak points of the 2.2; on the Transit, Haynes cites faults with the EGR valve and hoses.
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Sources
Every fact on this page links to its source. If you find an error, let us know.
- BMWWikipedia (inglés) · Other source · consulted 26 September 2026
- 324.000 diésel de BMW tendrán que pasar por el taller en Europa, por un posible riesgo de incendio en la EGRDiariomotor · Motoring press · published 8 August 2018 · consulted 26 September 2026 · in Spanish
- Motor BMW B47 - Reparación EspecializadaDasercars · Technical documentation · consulted 26 September 2026 · in Spanish
- Motor BMW B47: problemas, modelos y qué revisarCarexam · Motoring press · consulted 26 September 2026 · in Spanish
- 2018 BMW 328d Diesel Recalled for Potential Fire HazardBMW BLOG · Other source · published October 2025 · consulted 26 September 2026