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Isuzu 2.5 / 3.0 / 1.9 Ddi vs D4/D5: which engine is more reliable?

According to our risk index, the Isuzu 2.5 / 3.0 / 1.9 Ddi carries less risk than the D4/D5: 43/100 (moderate risk) versus 64/100 (high risk). The Isuzu 2.5 / 3.0 / 1.9 Ddi has 2 documented serious faults, the main one being «Broken teeth on the camshaft gear (2017 campaign)»; the D4/D5 has 2 documented serious faults, the main one being «Auxiliary belt breakage that takes the timing belt with it (5-cylinder)».

Risk index

Isuzu 2.5 / 3.0 / 1.9 Ddi

43

Moderate risk · 2 serious faults

Lower risk

Risk index

D4/D5

64

High risk · 2 serious faults

The index (0–100) weights the severity and frequency of the three most serious documented faults. How it is calculated

15 sourcesHow we work

Is the Isuzu 2.5 / 3.0 / 1.9 Ddi reliable?

These are the diesels of the Isuzu D-Max: the 2.5 twin-turbo (4JK1) and the 1.9 Ddi (RZ4E) of the European range, and the 2.5 and 3.0 of the Latin American Chevrolet D-Max. Auto Express speaks of enviable reliability; what is documented is diesel in the oil of the 2.5 on short journeys, soot in the EGR and a 2017 campaign for the camshaft gear.[1][2][3][4]

See the 3 of the Isuzu 2.5 / 3.0 / 1.9 Ddi faults

Is the D4/D5 reliable?

The Volvo D5/D4 covers two different engines: the classic 5-cylinder (2001-2016, D5244T/D5204) and the 4-cylinder VEA (D4204T, from 2013). On the former, several owners document the auxiliary belt breaking and taking the timing belt with it, destroying the engine; on the VEA the most common problems are the EGR, the DPF and oil consumption that can damage the turbo from 90,000-150,000 km. Neither is an engine to buy without checking its service history.[5][6][7][8]

See the 6 of the D4/D5 faults

Side-by-side comparison

Comparison of Isuzu 2.5 / 3.0 / 1.9 Ddi and D4/D5
Isuzu 2.5 / 3.0 / 1.9 DdiD4/D5
Technical data
TypeEngineEngine
FuelDieselDiesel
Displacement——
TimingGearsTiming belt (dry)
Power117–177 hp120–235 hp
Productionsince 2012[4][9][10][11]2001–2024[5][6][12]
Reliability
Risk index (what is it?)43Moderate risk64High risk
Documented faults36
Of high or critical severity22
Worst severityCritical severityCritical severity
Main faults
  1. Critical severity: Broken teeth on the camshaft gear (2017 campaign)
  2. High severity: Diesel in the oil and clogged particulate filter on short journeys
  3. Medium severity: EGR valve blocked by soot
  1. Critical severity: Auxiliary belt breakage that takes the timing belt with it (5-cylinder)
  2. High severity: High oil consumption from 90,000-150,000 km that harms the turbo (VEA)
  3. Medium severity: Clogged EGR valve or EGR cooler leaking into the intake
Most expensive documented repairNo reliable dataNo reliable data
Which versions to buy
BuyRecommended versions
  • 1.9 Ddi 163 hp (RZ4E, European D-Max from 2017)[1][4]
None
With cautionVersions to be cautious about
  • 2.5 TD twin-turbo 163 hp (4JK1, European D-Max 2012-2017)[2][4]
  • 2.5 and 3.0 TD (4JK1 and 4JJ1, Latin American Chevrolet D-Max 2012-2020)[3][13]
  • 2.4/2.0 D3/D4/D5 5-cylinder (D5244T/D5204, 2001-2016)[7][14]
  • 2.0 D2/D3/D4/D5 VEA 4-cylinder (D4204T, 2013-2024)[7][8][15]
AvoidVersions to avoidNoneNone

Severity of each fault: green, low; amber, medium; red, high; dark red, critical. How we rate them

Cars that each one is fitted to

Other comparisons

With the Isuzu 2.5 / 3.0 / 1.9 Ddi

With the D4/D5

Compare other engines

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Sources

Every fact on this page links to its source. If you find an error, let us know.

  1. Isuzu D-Max reviewAuto Express · Motoring press · published 16 October 2026 · consulted 2 November 2026
  2. Tips for buying a second-hand pickup: Isuzu D-MaxFarmers Weekly · Motoring press · published 17 December 2020 · consulted 2 November 2026
  3. Isuzu MU-X & D-Max common problems and solutionsUnsealed 4X4 · Motoring press · published 12 June 2026 · consulted 2 November 2026
  4. Isuzu D-Max: Camshaft Gear Teeth May Break (R/2017/194)Car-Recalls.co.uk (reproduce DVSA) · Other source · published 10 July 2017 · consulted 2 November 2026
  5. Volvo Engine ArchitectureWikipedia · Other source · consulted 27 September 2026
  6. Volvo D5: 185 CV para el S60, V70, XC70 y XC90Autopista.es · Motoring press · published July 2005 · consulted 27 September 2026 · in Spanish
  7. Fiabilité et pannes Volvo XC60 (2008-2017)Fiches-auto.fr · Other source · consulted 27 September 2026 · in French
  8. Fiabilité et pannes Volvo V60Fiches-auto.fr · Other source · consulted 27 September 2026 · in French
  9. Isuzu D-MaxWikipedia (inglés) · Other source · consulted 2 November 2026
  10. Isuzu D-MAX 2. Generation (2012-2017): Modelle, Technische DatenADAC Autokatalog · Technical documentation · consulted 2 November 2026 · in German
  11. Isuzu D-MAX 2. Generation, 1. Facelift (2017-2020): Modelle, Technische DatenADAC Autokatalog · Technical documentation · consulted 2 November 2026 · in German
  12. Volvo XC90Wikipedia · Other source · consulted 27 September 2026 · in Spanish
  13. Isuzu D-Max ProblemsCarsGuide · Motoring press · consulted 2 November 2026
  14. Fiabilité et pannes Volvo S60Fiches-auto.fr · Other source · consulted 27 September 2026 · in French
  15. Fiabilité et pannes Volvo XC60 (2017-)Fiches-auto.fr · Other source · consulted 27 September 2026 · in French