MZR-CD vs 2.5 TDI R5: which engine is more reliable?

According to our risk index, the 2.5 TDI R5 carries less risk than the MZR-CD: 45/100 (moderate risk) versus 64/100 (high risk). The MZR-CD has 3 documented serious faults, the main one being «Timing chain stretch on the 2.2 MZR-CD»; the 2.5 TDI R5 has 2 documented serious faults, the main one being «Plasma coating flaking off the cylinders».

Risk index

MZR-CD

High risk · 3 serious faults

Risk index

2.5 TDI R5

Moderate risk · 2 serious faults

Lower risk

The index (0–100) weights the severity and frequency of the three most serious documented faults. How it is calculated

Reviewed on 5 October 202621 sources How we work

Is the MZR-CD reliable?

The MZR-CD is Mazda's most widespread diesel between 2002 and 2013, fitted to the Mazda3, Mazda6, Mazda5 and CX-7. It is sensitive to short journeys: the injector seals and incomplete DPF regenerations can dilute the oil, and the EGR and intake build up carbon. The 2.2-litre redesign (from 2008), with a timing chain instead of a belt, adds the risk of that chain stretching and damaging the engine.^[1][2][3][4]

See the 4 of the MZR-CD faults

Is the 2.5 TDI R5 reliable?

The 2.5 TDI R5 in the T5 and the Touareg has a poor reputation: camshaft wear, pump injectors and cylinder coating. The later series were more reliable. It is not Audi's V6 TDI.^[5][6][7]

See the 5 of the 2.5 TDI R5 faults

Side-by-side comparison

Comparison of MZR-CD and 2.5 TDI R5
Item	MZR-CD	2.5 TDI R5
Technical data
Type	Engine	Engine
Fuel	Diesel	Diesel
Displacement	—	2,461 cm³
Timing	Timing belt (dry)	Timing belt (dry)
Power	105–185 hp	88–174 hp
Production	2002–2013^{[8][9][10][11][12]}	2003–2011^[13][14][15]
Reliability
Risk index (what is it?)	64High risk	45Moderate risk
Documented faults	4	5
Of high or critical severity	3	2
Worst severity	Critical severity	Critical severity
Main faults	Critical severity: Timing chain stretch on the 2.2 MZR-CD High severity: Oil dilution from leaking injector seals and DPF regenerations High severity: Turbocharger wear or failure	Critical severity: Plasma coating flaking off the cylinders High severity: Camshaft and hydraulic tappet wear Medium severity: Leaks and play in the unit injectors
Most expensive documented repair	No reliable data	No reliable data
Which versions to buy
BuyRecommended versions	None	None
With cautionVersions to be cautious about	2.0 MZR-CD 121-143 (RF, 2002-2005, no DPF)^[1][3][16] 2.0 MZR-CD 105-143 (RF, 2005-2010, with DPF)^{[1][3][16][17]} 2.2 MZR-CD 125-185 (R2, 2008-2013)^{[2][4][18][19]}	2.5 TDI 130 and 174 hp with DPF (BNZ, BPC, 2006-2009)^[5] 2.5 TDI common rail Crafter (88 to 163 hp, 2006-2011)^[15] 2.5 TDI of the Transporter T4 (88, 102 and 151 hp, 1995-2003)^[20][21]
AvoidVersions to avoid	None	2.5 TDI 130 and 174 hp (AXD, AXE, 2003-2006)^[5]

Severity of each fault: green, low; amber, medium; red, high; dark red, critical. How we rate them

Cars that each one is fitted to

MZR-CD

2.5 TDI R5

Other comparisons

With the MZR-CD

With the 2.5 TDI R5

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Sources

Every fact on this page links to its source. If you find an error, let us know.

Fiabilité Mazda 6 (2002-2008)Fiches-auto.fr · Motoring press · consulted 27 September 2026 · in French
Fiabilité Mazda 6 (2008-2013)Fiches-auto.fr · Motoring press · consulted 27 September 2026 · in French
Mazda 6 I: Bekannte Probleme und Schwachstellengebrauchtwagenberater.de · Motoring press · consulted 27 September 2026 · in German
Mazda 6 II: Bekannte Probleme und Schwachstellengebrauchtwagenberater.de · Motoring press · consulted 27 September 2026 · in German
VW T5 4Motion Gebrauchtwagen-TestAuto Bild · Motoring press · consulted 5 October 2026 · in German
Kaufberatung gebrauchter VW T5 (2003-2015)Promobil · Motoring press · consulted 5 October 2026 · in German
Ratgeber Technik: Fehler VW T5Auto Bild · Motoring press · consulted 5 October 2026 · in German
Mazda diesel enginesWikipedia (inglés) · Other source · consulted 27 September 2026
Mazda6Wikipedia (alemán) · Other source · consulted 27 September 2026 · in German
Mazda3Wikipedia (alemán) · Other source · consulted 27 September 2026 · in German
Mazda5Wikipedia (alemán) · Other source · consulted 27 September 2026 · in German
Mazda CX-7Wikipedia (alemán) · Other source · consulted 27 September 2026 · in German
VW T5Wikipedia (de) · Other source · consulted 5 October 2026 · in German
VW Touareg IWikipedia (de) · Other source · consulted 5 October 2026 · in German
Volkswagen CrafterWikipedia (es) · Other source · consulted 5 October 2026 · in Spanish
Fiabilité Mazda 3 (2003-2009)Fiches-auto.fr · Motoring press · consulted 27 September 2026 · in French
Japanische Zuverlässigkeit? Ärger mit den Dieseln von Mazda und Toyotagebrauchtwagenberater.de · Motoring press · consulted 27 September 2026 · in German
Fiabilité Mazda 3 (2009-2013)Fiches-auto.fr · Motoring press · consulted 27 September 2026 · in French
Mazda 3 II (2009-2013): Typische Probleme & Schwachstellengebrauchtwagenberater.de · Motoring press · consulted 27 September 2026 · in German
VW T4 im Gebraucht-Check: Darauf muss man achtenPromobil · Motoring press · consulted 2 November 2026 · in German
VW T4 Buying Guide: Problem AreasHeritage Parts Centre · Other source · consulted 2 November 2026