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2.2 MultiJet / BlueHDi (Stellantis) vs 2.5 TDI R5: which engine is more reliable?

According to our risk index, the 2.2 MultiJet / BlueHDi (Stellantis) carries less risk than the 2.5 TDI R5: 14/100 (low risk) versus 45/100 (moderate risk). The 2.2 MultiJet / BlueHDi (Stellantis) has 1 documented serious fault, the main one being «Unvulcanised fuel return pipe: fuel leak and fire risk»; the 2.5 TDI R5 has 2 documented serious faults, the main one being «Plasma coating flaking off the cylinders».

Risk index

2.2 MultiJet / BlueHDi (Stellantis)

14

Low risk · 1 serious fault

Lower risk

Risk index

2.5 TDI R5

45

Moderate risk · 2 serious faults

The index (0–100) weights the severity and frequency of the three most serious documented faults. How it is calculated

20 sourcesHow we work

Is the 2.2 MultiJet / BlueHDi (Stellantis) reliable?

The 2.2 diesels of Stellantis's large vans (BlueHDi DW12 in the Boxer, Jumper and Movano; Multijet 3 in the Ducato) are recent engines with no fault statistics of their own. What is documented are campaigns: AdBlue and SCR software, and the fuel return pipe on 2024-2025 units, with a fire risk. Long-term history is missing.[1][2][3][4][5]

See the 2 of the 2.2 MultiJet / BlueHDi (Stellantis) faults

Is the 2.5 TDI R5 reliable?

The 2.5 TDI R5 in the T5 and the Touareg has a poor reputation: camshaft wear, pump injectors and cylinder coating. The later series were more reliable. It is not Audi's V6 TDI.[6][7][8]

See the 5 of the 2.5 TDI R5 faults

Side-by-side comparison

Comparison of 2.2 MultiJet / BlueHDi (Stellantis) and 2.5 TDI R5
2.2 MultiJet / BlueHDi (Stellantis)2.5 TDI R5
Technical data
TypeEngineEngine
FuelDieselDiesel
Displacement—2,461 cm³
TimingTiming belt (dry)Timing belt (dry)
Power120–180 hp88–174 hp
Productionsince 2019[9][10][11][12]2003–2011[13][14][15]
Reliability
Risk index (what is it?)14Low risk45Moderate risk
Documented faults25
Of high or critical severity12
Worst severityHigh severityCritical severity
Main faults
  1. High severity: Unvulcanised fuel return pipe: fuel leak and fire risk
  2. Low severity: AdBlue (SCR) system: the warning light may not come on if the urea doser fails
  1. Critical severity: Plasma coating flaking off the cylinders
  2. High severity: Camshaft and hydraulic tappet wear
  3. Medium severity: Leaks and play in the unit injectors
Most expensive documented repairNo reliable dataNo reliable data
Which versions to buy
BuyRecommended versionsNoneNone
With cautionVersions to be cautious about
  • 2.2 BlueHDi 120/140/165 (DW12 RU, Euro 6d, Boxer and Jumper 2019-2023, Movano C 2021-2023)[2][16][17][18]
  • 2.2 Multijet 3 H3-Power 120/140/160/180 (Ducato, Euro 6d-Final, 2021-2023)[1][19][20]
  • 2.2 Multijet Euro 6e 120/140/160/180 (Ducato, Boxer, Jumper, Movano C and Proace Max, 2024 onwards)[3][4][5]
  • 2.5 TDI 130 and 174 hp with DPF (BNZ, BPC, 2006-2009)[6]
  • 2.5 TDI common rail Crafter (88 to 163 hp, 2006-2011)[15]
AvoidVersions to avoidNone
  • 2.5 TDI 130 and 174 hp (AXD, AXE, 2003-2006)[6]

Severity of each fault: green, low; amber, medium; red, high; dark red, critical. How we rate them

Cars that each one is fitted to

Other comparisons

With the 2.2 MultiJet / BlueHDi (Stellantis)

With the 2.5 TDI R5

Compare other engines

That is the comparison you are viewing: change one of the two engines.

Sources

Every fact on this page links to its source. If you find an error, let us know.

  1. Fiat Ducato 2.3 Multijet 2026: Probleme, Zahnriemen, Varianten (nota sobre el 2.2 Multijet 3)PlanMyCamper · Other source · consulted 9 October 2026 · in German
  2. Boxer: error de software del inyector de urea (alerta Safety Gate A12/01870/23)RappelConso (Gobierno de Francia) · Official body · published 25 August 2023 · consulted 9 October 2026 · in French
  3. Ducato NG: tubo de retorno de combustible (alerta Safety Gate SR/00527/26)RappelConso (Gobierno de Francia) · Official body · published 20 February 2026 · consulted 9 October 2026 · in French
  4. Rückruf Stellantis: Diese Transporter können Kraftstoff verlierenAuto Motor und Sport · Motoring press · published 4 March 2026 · consulted 9 October 2026 · in German
  5. Stellantis. Risque de fuite de carburant sur les véhicules utilitairesL'Argus · Motoring press · published 12 March 2026 · consulted 9 October 2026 · in French
  6. VW T5 4Motion Gebrauchtwagen-TestAuto Bild · Motoring press · consulted 5 October 2026 · in German
  7. Kaufberatung gebrauchter VW T5 (2003-2015)Promobil · Motoring press · consulted 5 October 2026 · in German
  8. Ratgeber Technik: Fehler VW T5Auto Bild · Motoring press · consulted 5 October 2026 · in German
  9. PSA EW/DW engine (sección DW12 y DW12 RU)Wikipedia (inglés) · Other source · consulted 9 October 2026
  10. Fiat Ducato (motores Euro 6d-Temp, 6d-Final y 6e)Wikipedia (alemán) · Other source · consulted 9 October 2026 · in German
  11. Atención a la junta de culata del motor 2.2 de la Fiat Ducato y equivalentesAutopos · Motoring press · published 15 July 2026 · consulted 9 October 2026 · in Spanish
  12. Opel Movano (Movano C desde 2021)Wikipedia (alemán) · Other source · consulted 9 October 2026 · in German
  13. VW T5Wikipedia (de) · Other source · consulted 5 October 2026 · in German
  14. VW Touareg IWikipedia (de) · Other source · consulted 5 October 2026 · in German
  15. Volkswagen CrafterWikipedia (es) · Other source · consulted 5 October 2026 · in Spanish
  16. Jumper: error de software del inyector de urea (alerta Safety Gate A12/01876/23)RappelConso (Gobierno de Francia) · Official body · published 25 August 2023 · consulted 9 October 2026 · in French
  17. Movano: error de software del inyector de urea (alerta Safety Gate A12/01877/23)RappelConso (Gobierno de Francia) · Official body · published 25 August 2023 · consulted 9 October 2026 · in French
  18. DVSA – base de llamadas a revisiónDVSA (Reino Unido) · Official body · consulted 9 October 2026
  19. ADAC Pannenstatistik 2026 (categoría Vans/Transporter)ADAC · Reliability study · published 23 April 2026 · consulted 9 October 2026 · in German
  20. Fiat Ducato 2015-2025 Maintenance Plans (2.2 H3-Power)Haynes (Reino Unido) · Technical documentation · consulted 9 October 2026